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Please use the web contact form or send your kit enquiries to kits@wooshbikes.co.uk - this is because it is not humanly possible for us to remember what was said on the phone after few conversations.
All prices include shipping to UK addresses. Shipping surcharge to other EU countries: £15.

36V systems

All BBS01 and BBS02 are the new B version with serial numbers from 201607xxxxxx (July 2016).

250W 36V 15A BBS01B kit£379
36V 13AH (Samsung) HL battery kit with charger £319
36V 15AH (Samsung) Square bottle downtube battery kit with charger £319
36V 17AH (Panasonic) HL battery kit with charger £419
BBS01B 36V 250W + 13AH battery kit
buy both
save £30 Total combo price
£668
BBS01B 36V 250W + 17AH battery kit
buy both
save £30 Total combo price
£768
Hydraulic brake sensors for BBS01/BBS02: £16 per pair.

Golden rules for installations:
- Cable from motor must exit downwards.
- Do not pull cable ties too tight.
- Make sure the motor connector is inserted all the way to the line.
- Do not use a pressure washer on this kit

Installation time: approximately 2 hours
Please email us a picture of your downtube before ordering. We'll prepare the battery's mounting plate to suit your bike.
See picture.


The most difficult step is removing the old bottom bracket.

The 8-Fun BBS01/BBS02 kit is good for:

  • - hilly terrain
  • - bikes with standard 68mm-73mm bottom bracket
  • - the kit will work with any wheel size: 20" to 29" wheels
  • - minimalist fitting

This kit is not recommended if:

  • - your bike does not have standard bottom bracket (some bottom brackets have long shells, above 73mm, this kit won't fit).
  • - you have a downhill bike (the motor would be slung quite low and may get damaged easily).

Please download and read the user manual before purchasing
/cdkit/BBS01Manual.pdf

and watch this video:
youtube.com/watch?v=akA1vg5fcwY
youtube.com/watch?v=irmyv9G9WyU
Further reading, settings accessible from the C961 LCD:
/manuals/c961.pdf
For 73mm bottom bracket:
For 73mm bottom bracket, you will need two longer 20mm M6 allen bolts. Let us know when ordering.
See picture.

Important points to check:

  • - is the welding of your bottom bracket too weak to host this kit?
  • - You will lose your front derailleur, is this OK for you?
  • - where are you going to fit the battery?
  • - will the supplied brake levers work with your bike?
    If you have hydraulic brakes, the supplied brake levers are cable operated, so they won't work.

This kit is sold with special conditions:
- You agree to get the kit installed by a competent bike mechanic with good knowledge and experience of e-bikes.
- You agree to use the product within the manufacturers specifications (15mph).
- You accept full responsibility for possible dammages to your bike, battery and consequential losses due to the use of the kit.

Limited guarantee:
- Guarantee is void if you connect the kit to an unsuitable or faulty battery.
- The product is guaranteed for 1 year return to base, repair or replace at our discretion.
Below is the list of recommended grease/lubricant used in the Bafang motors at factory:
Bearing grease - Unical Lithium grease No 2.
Plastic gear grease - Unical Aviation Synthetic Grease AG-11.
Metal gear grease (Black)- HCF Lubrications Technology Co Ltd's MG - 2A grease.
Metal gear grease (white) - Unical Polybear Grease BLD 227B.

Frequently asked questions:


Would we need any special tools to fit it other than usual bike tools?
You need a crank puller and bottom bracket tool. If you can remove the bottom bracket then you don't need to buy anything else.
A C-spanner to tighten up the bottom bracket locring is useful, the first M33 lockring needs to be tightened up really well.
You need some space on the handlebars to install the LCD and the thumb throttle.
If you have combined gear shifter and brake levers, or hydraulic brakes, you'll need to buy hydraulic brake sensors.
You may also need a drill, 6.5mm drill bit if you need to install a couple of M5 rivnuts on the downtube to secure the battery cradle.
For more torque on offroad loose muddy inclines can the units controller be increased to 18a with a programming lead?
We don't support any reprogramming. It's outside your warranty.
Can you price match?
No, but we do offer discount in the price of BBS01B + battery.
Can you supply a gear sensor and hydraulic brake sensors?
We can only supply hydraulic brake sensors. The BBS01B we have in stock does not have a socket for the gear sensor.
Kits are not the same as bikes, which are supplied as complete items needing little or no intervention by the customer.
If we cannot fix a kit under warranty to you, we will offer you a refund.
Please note that this will not be a full refund.
It will be based upon the condition and age of the kit, the number of miles it has done and whether any of its component parts are missing. Please refer to our sales terms and conditions for details.
In some cases, faults are caused by the way the kit has been installed or misused (eg derestricted, despite our warnings) rather than by a manufacturing mistake within the kit itself. In those cases, we cannot cover the cost of repairs under warranty.

Specifications
For full specifications, please read the user manual
VoltageDC 36 Volts
Limit current (max. continuous)15 Amps or 18Amps
Motor Weight3.7kgs (15A), 3.9kgs (18A)
Max crank speed78 +/- 5 RPM
Chain ring46 Teeth

What is in the kit?
- motor
- crank arms
- brake levers for cable operated brakes.
- thumb throttle.
- 46 teeth chain ring.
- round black plastic chainguard.
- LCD display.


Why choose a chain drive?
A hub motor can only deliver limited torque, fine for flat roads and easy gradient but on steep hills, the motor will slow down, its efficiency and output power will drop rapidly.
A crank drive motor transmits power to the chain which can be adapted to the terrain using gears.
A CD motor can then be kept running at optimal speed all the time, saving battery and provides maximum power.
So if you want to ride hills, a chain drive bike is a must.
A crank drive motor performance chart:


Easy controls
Before riding, press the on/off next
to the trip computer on the left handlebar.
There are 3 level of pedal assist, 1 provides the least
assistance, 3 the highest.
Level 0 is no assistance to pedalling, you can still use the throttle for instant power if you need to.
Press the + and - button to select the desired level.
If you start pedalling, the pedal assist sensor will sense
that and supply about 80% of the energy.
The bike will woosh you along nicely - the motor is very quiet.
Maximum speed is 15mph and computer controlled.


Installation in 6 steps

Download and read the BBS01 Installation Manual
Download and read the King Meter C961 LCD Manual
1) Remove your bottom bracket and front derailleur
2) Insert the motor and install the motor hanger, fasten the bottom bracket.
3) Install the battery.
4) Install the LCD.
5) Connect the waterproof cable and the battery cable.
6) Install the thumb throttle and the brake handles.


36V 14.5AH minimum, 15AH typical(Panasonic cells) battery kit with charger



Panasonic 18650PF 2900mAH cells.
High discharge rate BMS
Supplied with 2A charger and fitting kit
If the location of your cage bolts do not fit the slots on the mounting rail, you may need to install one or two M5 rivnuts on the downtube. You don't need any special tool but if you have never done this before,Read this article or watch this video: https://www.youtube.com/watch?v=qNLo2rIw5M8
Motor marking
Motor specifications and serial number are printed on the underside of the motor.
The first 4 digits are for the year and month of manufacturing (see picture on the left).

Hydraulic brake sensors:



BBS01 cdkit

BBS01 cdkit: push fit waterproof wiring
Minimal wiring: connect just the battery, LCD (and throttle if you wish)

BBS01 cdkit: wiring diagram

BBS01 cdkit: waterproof connectors

BBS01 cdkit: waterproof connectors

Test bike fitted with the BBS01 CD Kit:
(last year white LCD, this year black LCD, same size)



General look with 36V 15AH HL battery kit:
(Thank you H., your bike looks lovely).

Electra Townie with BBS01B

Installation:



The BBS01 kit (shown without the LCD, pedals not included)


Make your own hydraulic brake sensors from the supplied levers

Many thanks to Terry Bell for his picture and notes.

The brakes are Hope Mono Minis.
As I remember it, once the magnet and spring have been removed from
the switch, the switch housing is free to be slid over and off the end
of the reed switch.
The reed switch has been covered in a piece of twin core flex sheaf
and glued and zip tied to the lever mounting.
A couple of pieces of the wire have been plugged into the end of the
sheaf to keep the water out.
The magnet has been glued on top of the brass pin that connects the
lever to the hydraulic piston.

home-made-hydraulic-brake-sensor


GSM CD motor without controller

Supplied with a pair of Neco cranks. Simple connections to controller via two waterproof leads: 9-pin motor connector and 3-pin pedelec connector.
Left and right cranks shown on pictures are Neco brand. Supplied cranks may vary.
Conform to EN15194. Motor rating: 36V 250W nominal.
Price including delivery: £215.





GSM CD motor

Features:

  • 9-pin motor cable. Picture
  • Maximuum torque 65NM (36V)
  • Maximum RPM 86 rpm (36V)
  • Road legal
  • One year guarantee within normal use

Installation

Download and read the GSM Motor Installation Manual for external controller kit

Installation in 6 steps, time: about 40 minutes
Note: if you use KT controllers, please set C1 = 06
The polarity of the intenal magnets of the GSM are the opposite to what the KT controllers want to see!

1) Remove your bottom bracket and front derailleur
2) Insert the motor and install the motor hanger, fasten the bottom bracket.
3) Connect the motor to your controller kit.

GSM CD motor connections

Greasing the motor

A bit of moly-grease will make your motor run much quieter.

https://www.youtube.com/watch?v=3lVRTRFueUU


GSM CD motor with 15AH HL battery
GSM CD motor with 11.6AH battery

Customers' pictures

Werner's da bomb castle bravo

Werner's da bomb castle bravo